釀酒工藝源自祖輩相傳,酒具涼茬機(jī),但這一傳統(tǒng)產(chǎn)業(yè)在現(xiàn)代化的開展道路上也逐步有了蛻變。自動(dòng)化、智能化、機(jī)械化將它打造成更大規(guī)模的制作業(yè),多功能涼茬機(jī),不論是在釀制設(shè)備上還是在酒類出產(chǎn)線上,涼茬機(jī)都可以稱為現(xiàn)代科技的力氣。酒具涼茬機(jī)這種出產(chǎn)方式的轉(zhuǎn)變帶來的巨大效益也讓酒企深信智慧釀制是白酒現(xiàn)代工業(yè)化進(jìn)程中一塊重要基石。機(jī)械制曲就是要用機(jī)械化取代傳統(tǒng)的人工踩制大曲的方式,節(jié)省人工勞動(dòng)力,許多企業(yè),一直在做相關(guān)嘗試。早在20世紀(jì)80年代前后,酒廠就有過大規(guī)模機(jī)械制曲的嘗試。酒廠的代制曲機(jī)是仿照磚塊成型原理制作,曲坯是一次揉捏成型,過于嚴(yán)密,涼茬機(jī)刀片廠家,發(fā)酵內(nèi)外溫差大,散熱差,曲子斷面出現(xiàn)燒曲的現(xiàn)象,新型打茬機(jī),曲塊發(fā)酵力低。而且制曲機(jī)械簡陋、故障率高。
The brewing technology comes from the ancestral tradition, the wine has the cold stubble machine, but this traditional industry has gradually changed on the road of modernization. Automation, intelligence, mechanization will make it into a larger scale production industry, multi-functional stubble cooler, whether in brewing equipment or in the wine production line, stubble cooler can be called the strength of modern technology. The huge benefits brought by the change of production mode of wine cooling stubble machine also convinced liquor enterprises that intelligent brewing is an important cornerstone in the process of modern industrialization of liquor. Mechanical production of Daqu is to replace the traditional manual production of Daqu with mechanization. Many enterprises have been trying to save labor force. As early as around the 1980s, wineries had tried to make large-scale mechanical koji. The distillery's substitute starter is made by imitating the brick forming principle. The starter is kneaded once, which is too tight. The blade manufacturer of stubble cooler has large temperature difference between the inside and outside of fermentation and poor heat dissipation. The center of the cross section of the starter is burnt. The new stubble beater has low fermentation power of the starter. Moreover, the bending machine is simple and the failure rate is high.
在釀酒出產(chǎn)過程中廣泛運(yùn)用涼茬機(jī),在糧食堆積后入窖前需要進(jìn)行配糟、加曲的操作,在此一起需要將溫度降入窖的更適溫度。將糧食轉(zhuǎn)移打茬機(jī)通道,配糟后由涼茬機(jī)來回翻動(dòng)攪拌幾次,再由通道下方風(fēng)機(jī)鼓風(fēng)達(dá)到降溫目的,之后加曲后便可入窖發(fā)酵。本實(shí)用新型的首要目的是為白酒釀制過程中的配糟、打茬等操作供給配套設(shè)備,旨在減少釀酒過程中因涼茬機(jī)運(yùn)用而造成的質(zhì)料浪費(fèi)、出產(chǎn)問題及勞動(dòng)力。
The cold stubble machine is widely used in the production process of wine making. Before the grain is piled up and put into the cellar, the operation of blending grains and adding koji is needed. Together, the temperature needs to be reduced to the optimum temperature for entering the cellar. The grain is transferred to the stubble beater channel, and then mixed by the stubble cooler for several times, and then cooled by the blower under the channel, and then fermented in the cellar after adding the koji. The primary purpose of the utility model is to provide supporting equipment for the operation of blending and stubble beating in the process of liquor brewing, so as to reduce the waste of materials, production safety problems and labor force caused by the use of the stubble cooling machine in the process of liquor brewing.
全自動(dòng)涼茬機(jī)首要由機(jī)架、風(fēng)機(jī)、傳送帶和順次連接于傳送帶上的攪籠、打料棍、翻料棍、下料設(shè)備、出料管組成,所述的風(fēng)機(jī)固定在傳送帶側(cè)端的機(jī)架上并少設(shè)置為三臺(tái),所述的下料設(shè)備由下料斗和固接于下料斗下部的下料輥組成,所述的機(jī)架上設(shè)有高于傳送帶輸送線兩邊的擋板。
The fully automatic stubble cooler is mainly composed of a frame, a fan, a conveyor belt and a stirring cage, a beating stick, a turning stick, a blanking device and a discharge pipe which are successively connected to the conveyor belt. The fan is fixed on the frame at the side end of the conveyor belt and is at least set as three sets. The blanking device is composed of a blanking hopper and a blanking roller which is fixedly connected to the lower part of the blanking hopper. The frame is provided with a blanking roller higher than the conveyor belt Baffles on both sides of the belt conveyor line.
運(yùn)用時(shí),酒茬在傳送帶上通過,在打碎和攪拌的一起風(fēng)機(jī)作業(yè),迅速降溫,冷卻后的酒茬在下料設(shè)備中與酒曲自動(dòng)混合均勻。本實(shí)用新型全自動(dòng)涼茬機(jī)**了冷卻作用、降低了功耗,了現(xiàn)有設(shè)備自積堵塞現(xiàn)象,并實(shí)現(xiàn)了酒茬和酒曲的自動(dòng)混合。
During operation, the stubble passes through the conveyor belt, operates in the fan of crushing and mixing, rapidly cools down, and the cooled stubble automatically mixes evenly with the Distiller in the blanking equipment. The utility model has the advantages of cooling function, reducing power consumption, solving the self accumulation and blocking phenomenon of the existing equipment, and realizing the automatic mixing of the stubble and the starter.
高粱粉碎機(jī)具有強(qiáng)度:高粱粉碎機(jī)強(qiáng)度是指物料抗損壞的阻力,一般用損壞應(yīng)力表明,即物料損壞時(shí)單位面積上所受的力。隨損壞時(shí)施力辦法不同,可分成抗壓、抗剪、抗彎和抗拉強(qiáng)度等。同一種物料,在不同的受載環(huán)境,其實(shí)測強(qiáng)度不同,例如與粒度、加載速度和所處介質(zhì)環(huán)境有關(guān)。粒度小時(shí)內(nèi)部缺點(diǎn)少,因而強(qiáng)度高,涼茬機(jī)廠家,加載速度快時(shí)比加載速度慢時(shí)強(qiáng)度高,全自動(dòng)涼茬機(jī),同一資料在空氣中和在水中測的抗損壞強(qiáng)度也不一樣。
Sorghum crusher has strength: the strength of sorghum crusher refers to the resistance of materials to damage, which is generally indicated by the damage stress, that is, the force on unit area when materials are damaged. According to different methods of force application in case of damage, it can be divided into compressive strength, shear strength, bending strength and tensile strength. For the same material, in different loading environment, its measured strength is different, for example, it is related to particle size, loading speed and the medium environment. There are few internal defects when the particle size is small, so the strength is high. For the manufacturer of stubble cooler, the strength is higher when the loading speed is fast than when the loading speed is slow. For the full-automatic stubble cooler, the damage resistance of the same data measured in air and water is not the same.
硬度:高粱粉碎機(jī)硬度是指物料抗變形的阻力。一般非金屬資料應(yīng)用莫氏硬度表明,涼茬機(jī)報(bào)價(jià),分成10個(gè)等級(jí)。關(guān)于同一種物料,涼茬機(jī),其強(qiáng)度與粒度有親近的關(guān)系。不管何種物料,顆粒愈細(xì),強(qiáng)度愈大,這是由于粒度變細(xì),顆粒微觀和微觀裂紋減小,缺點(diǎn)愈少,抗損壞應(yīng)力變大,因此粉碎能耗
Hardness: the hardness of sorghum crusher refers to the resistance of materials to deformation. The general non-metallic data show that the cold stubble machine can be divided into 10 grades. As for the same material, the strength of the stubble cooler is closely related to the grain size. No matter what kind of material, the finer the particles are, the stronger the strength is. This is because the finer the particles are, the smaller the micro cracks and micro cracks are, the less the defects are, and the greater the damage resistance stress is, so the energy consumption of crushing
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