Wine, in the long history of human culture, is not only an objective material existence, but also a cultural symbol. Wine container is the symbol of Dionysian spirit.
現(xiàn)代釀酒技術(shù)和生活方式對(duì)酒具產(chǎn)生了顯著的影響。進(jìn)入二十世紀(jì)后,由于釀酒工業(yè)發(fā)展迅速,留傳數(shù)千年的自釀自用的方式正逐漸淘汰?,F(xiàn)代釀酒工廠,白酒的主要包裝方式主要是:瓶裝,壇裝。今天我們來到安華瓷業(yè)生產(chǎn)車間一線,實(shí)地介紹一下陶瓷酒瓶、酒壇的是如何制作的。以及我們安華瓷業(yè)—— 泥身火魂 工于瓷道 的精神所在。
Modern brewing technology and life style have a significant impact on the drinking utensils. After entering the 20th century, due to the rapid development of the brewing industry, the way of brewing for thousands of years is gradually eliminated. In modern wineries, the main packaging methods of liquor are: bottle and jar. Today we come to the front line of Anhua porcelain production workshop to introduce how to make ceramic wine bottles and wine jars. As well as our Anhua porcelain industry, the spirit of clay body and fire soul working in porcelain road.
一、泥漿要充分?jǐn)嚢琛?/div>
1、 The mud should be well mixed.
坯料制備、制模、注漿成型、干燥、施釉、燒制,盛酒容器一只的酒瓶才可以出爐。而在整個(gè)生產(chǎn)工藝流程中,注漿成型關(guān)重要,關(guān)系到酒瓶的品相與品質(zhì)。
Blank preparation, mold making, injection molding, drying, glaze, firing, a perfect wine bottle can be put out. In the whole production process, grouting is very important, which is related to the appearance and quality of wine bottles.
二、將泥漿注入石膏模具。
2、 Pour mud into the plaster mold.
日前,天氣進(jìn)入三伏中的二伏,為了保質(zhì)保量的完成各大酒廠給我們的下達(dá)的生產(chǎn)計(jì)劃;我們的一線工人加班加點(diǎn),每時(shí)每刻都堅(jiān)守在自己的崗位上。
Recently, the weather has entered the second of the third, in order to complete the production plan given to us by major distilleries with quality and quantity guaranteed; our front-line workers work overtime and stick to their posts every moment.
三、經(jīng)過石膏模具吸收,倒出多余的泥漿。
3、 After gypsum mold absorption, pour out excess mud.
白凈的皮膚、結(jié)實(shí)的肌肉、密密的汗珠。今年42歲的注漿工姜云濤,正在自己所負(fù)責(zé)的區(qū)域忙碌著,注漿、空漿、脫模、晾干、運(yùn)輸、碼放有條不紊地進(jìn)行。他已經(jīng)在注漿車間工作了10個(gè)年頭,作為一名退伍軍人的他,已經(jīng)成為車間的資深員工。
White skin, strong muscles, dense sweat. Jiang Yuntao, a 42 year old grouting worker, is busy in the area he is responsible for. Grouting, air grouting, demoulding, drying, transportation and stacking are carried out in an orderly manner. He has been working in the grouting workshop for 10 years. As a veteran, he has become a senior employee of the workshop.
“注漿,這道工序看似簡單,其實(shí)極為關(guān)鍵,它是整個(gè)陶瓷酒瓶生產(chǎn)過程非常重要的一環(huán)。”姜云濤說。
"Grouting, which seems to be a simple process, is actually very important. It is a very important part of the whole ceramic wine bottle production process." Jiang Yuntao said.
四、脫模的過程要小心翼翼。
4、 The process of demoulding should be careful.
五、清理瓶口處多余的泥坯。
5、 Clean the excess mud at the bottle mouth.
據(jù)了解,配制好的泥漿注入石膏模具后,在石膏模毛細(xì)管力的作用下吸收泥漿中的水,靠近模壁的泥漿中的水分被吸收,泥漿中的顆粒開始靠近,形成更初的薄泥層。當(dāng)水分進(jìn)一步被吸收,其擴(kuò)散動(dòng)力為水分的壓力差和濃度差,薄泥層逐漸變厚,泥層內(nèi)部水分向外部擴(kuò)散,當(dāng)泥層厚度達(dá)到注件厚度時(shí),就形成雛坯。通過注漿工對(duì)于時(shí)間的掌控,石膏模繼續(xù)吸收水分,雛坯開始收縮,表面的水分開始蒸發(fā),待雛坯干燥形成具有一定強(qiáng)度的生坯。而后進(jìn)行脫模作業(yè),這時(shí),一只酒瓶的雛形就展現(xiàn)在我們面前了。
It is understood that after the prepared mud is injected into the gypsum mold, the water in the mud is absorbed under the action of the capillary force of the gypsum mold. The water in the mud near the mold wall is first absorbed, and the particles in the mud begin to approach, forming the initial thin mud layer. When the water is further absorbed, the diffusion power is the pressure difference and concentration difference of the water, the thin mud layer gradually becomes thick, and the water inside the mud layer diffuses to the outside. When the thickness of the mud layer reaches the thickness of the injection part, the rudiment is formed. Through the control of the grouting workers for the time, the gypsum mold continues to absorb water, the green body begins to shrink, the surface water begins to evaporate, and the green body with a certain strength is formed when the green body is dried. Then the demoulding operation was carried out. At this time, the prototype of a wine bottle was displayed in front of us.
六、大酒壇的模具非常沉,脫模很辛苦;不但需要體力,更需要技術(shù),否則前功盡棄!
6、 The mould of the wine jar is very heavy and the demoulding is very hard. It needs not only physical strength, but also technology, otherwise all the previous achievements will be wasted!
七、成型的酒瓶需要整齊碼放好,一排排整齊劃一的泥坯酒瓶排列在板條上,如同威武的將士,靜候沙場(chǎng)閱兵!
7、 The shaped wine bottles need to be stacked neatly. Rows of mud bottles are arranged on the slats, just like the mighty soldiers waiting for the battle parade!
在注漿車間,像姜云濤這樣的注漿工就100余名。他們每天都要重復(fù)著單調(diào)枯燥的工作,每個(gè)重約5—10斤的模型要在他們的手里翻倒7—8次,每天注漿數(shù)量1000—1200個(gè)。
In the grouting workshop, there are more than 100 grouting workers like Jiang Yuntao. They have to repeat the monotonous work every day. Each model weighing about 5-10 Jin needs to be overturned 7-8 times in their hands, and the number of grouting is 1000-1200 every day.
八、成型的酒瓶
8、 Shaped wine bottle
一樓是燒制酒瓶的窯爐,注漿車間分布在二、三、四樓,這使得注漿工們猶如坐在蒸籠上一般?;馃岬墓ぷ鳝h(huán)境、繁重的體力勞動(dòng),他們的身上一整天都是濕漉漉的。
The first floor is a kiln for making wine bottles. The grouting workshop is located on the second, third and fourth floors, which makes the grouting workers sit on the steamer. The hot working environment and heavy physical work made them wet all day.
九、工人將酒瓶半成品運(yùn)往燒成車間;經(jīng)過燒制后的陶瓷酒瓶;將更終呈現(xiàn)在我們廣大消費(fèi)者面前。
9、 Workers will transport semi-finished wine bottles to the firing workshop; ceramic wine bottles after firing will finally appear in front of our consumers.
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